At Nautilus Engineering Solutions, we pride ourselves on delivering comprehensive composite manufacturing and engineering services tailored to meet the demands of the marine industry. Our projects span from advanced mold production to the complete fabrication of large-scale, infusion-molded components.

Large-Scale Infused Composite Parts

We recently partnered with a leading boat manufacturer to produce a series of high-performance, vacuum-infused components. This project included four critical parts: the hull, deck, inner console, and outer console. Each component was carefully infused using advanced resin systems and high-strength fiberglass reinforcements, ensuring maximum structural integrity and consistency.

Following infusion, all parts underwent a meticulous post-cure and finish process. We delivered fully trimmed, prepped, and ready-to-install components, allowing the manufacturer to move seamlessly into rigging and assembly. The success of this project underscores our capacity to manage large-scale marine fabrication with precision and efficiency.

Reverse Engineering, Plug Cutting, and Mold Fabrication

Our team also specializes in end-to-end composite tooling solutions. From scanning and reverse engineering existing parts or legacy designs, to CNC-cutting precision plugs and building full-scale production molds, we offer a full suite of services that support innovation and legacy continuity in boatbuilding and other composite-driven industries.

Whether creating brand-new tooling from concept or replicating out-of-production components with modern accuracy, our team applies cutting-edge 3D scanning and CAD modeling to ensure exact replication and superior performance in the final molds.